A Physics-Informed Combinatorial Digital Twin for Value-Optimized Production of Petroleum Coke

Описание

Тип публикации: статья из журнала

Год издания: 2026

Идентификатор DOI: 10.3390/en19020451

Аннотация: <jats:p>Petroleum coke quality strongly influences refinery economics and downstream energy use, yet real-time control is constrained by slow quality assays and a 24–48 h lag in laboratory results. This study introduces a physics-informed combinatorial digital twin for value-optimized coking, aimed at improving energy efficiency anПоказать полностьюd environmental performance through adaptive quality forecasting. The approach builds a modular library of 32 candidate equations grouped into eight quality parameters and links them via cross-parameter dependencies. A two-level optimization scheme is applied: a genetic algorithm selects the best model combination, while a secondary loop tunes parameters under a multi-objective fitness function balancing accuracy, interpretability, and computational cost. Validation on five clustered operating regimes (industrial patterns augmented with noise-perturbed synthetic data) shows that optimal model ensembles outperform single best models, achieving typical cluster errors of ~7–13% NMAE. The developed digital twin framework enables accurate prediction of coke quality parameters that are critical for its energy applications, such as volatile matter and sulfur content, which serve as direct proxies for estimating the net calorific value and environmental footprint of coke as a fuel.</jats:p>

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Издание

Журнал: Energies

Выпуск журнала: Т. 19, 2

Номера страниц: 451

ISSN журнала: 19961073

Персоны

  • Bukhtoyarov Vladimir V. (Department of Technological Machines and Equipment of Oil and Gas Complex, School of Petroleum and Natural Gas Engineering, Siberian Federal University, 660041 Krasnoyarsk, Russia)
  • Gorodov Alexey A. (Department of Technological Machines and Equipment of Oil and Gas Complex, School of Petroleum and Natural Gas Engineering, Siberian Federal University, 660041 Krasnoyarsk, Russia)
  • Shepeta Natalia A. (Department of Technological Machines and Equipment of Oil and Gas Complex, School of Petroleum and Natural Gas Engineering, Siberian Federal University, 660041 Krasnoyarsk, Russia)
  • Nekrasov Ivan S. (Department of Technological Machines and Equipment of Oil and Gas Complex, School of Petroleum and Natural Gas Engineering, Siberian Federal University, 660041 Krasnoyarsk, Russia)
  • Kolenchukov Oleg A. (Department of Technological Machines and Equipment of Oil and Gas Complex, School of Petroleum and Natural Gas Engineering, Siberian Federal University, 660041 Krasnoyarsk, Russia)
  • Kositsyna Svetlana S. (Department of Chemistry and Technology of Natural Energy Carriers and Carbon Materials, School of Petroleum and Natural Gas Engineering, Siberian Federal University, 660041 Krasnoyarsk, Russia)
  • Mikhaylov Artem Y. (Department of Technological Machines and Equipment of Oil and Gas Complex, School of Petroleum and Natural Gas Engineering, Siberian Federal University, 660041 Krasnoyarsk, Russia)

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